This is an attempt at a comprehensive answer, but inevitably will not cover every application, and there will be specific processes and types of component that run contrary to what is suggested here. What matters is that you understand which processes have actually been used for the product that you are reverse-engineering, that you understand why those particular choices were made, and that you appreciate the consequences of those choices for manufacturability, cost, quality and reliability.
| application | positive | negative | combined | comments | |
|---|---|---|---|---|---|
| semiconductors | wafer manufacture | ● |
● |
● |
as with boards, the majority of processes use negative resists, but the overall fabrication uses both subtractive and additive processes |
| lead-frame manufacture | ● |
● |
most lead-frames will be etched or stamped, but electroforming is also possible | ||
| part coding | ● |
● |
traditionally | ||
| components | resistor active area | ● |
most thick film resistor materials are printed, although trimming by laser machining is definitely subtractive! | ||
| chip capacitor electrodes | ● |
electrode materials are printed – depositing expensive materials everywhere, and then removing the surplus is not economic | |||
| part coding | ● |
● |
parts are usually printed (pad printing is common) and only occasionally marked by laser | ||
| lead frame manufacture | ● |
most lead-frames will be etched or stamped and formed | |||
| labels | ● |
● |
most labels are printed, but some styles (for example, anodised aluminium types) will be created by modifying an overall covering | ||
| displays | ● |
● |
● |
displays are very varied and can be extremely complex | |
| hybrid microcircuits | ● |
● |
most thick film materials are printed; the less common thin film types are usually etched patterns | ||
| PCB fab/assembly | foil patterning | ● |
● |
● |
negative resist systems are by far the most common, but board fabrication uses both subtractive and additive processes |
| solder mask | ● |
● |
printing is only used for low-definition applications; most solder mask is deposited overall (curtain-coat or film) and photomachined | ||
| legend | ● |
● |
most legend is still printed, but (where legend is required) there is one trend to pattern as for solder mask (negative) and an opposite trend to ink-jetting (positive) | ||
| stencil manufacture | ● |
● |
most stencils are laser-cut or etched, but electroforming is also used | ||
| solder paste application | ● |
stencil printing and dispensing are both positive | |||
| component gluing | ● |
screening and dispensing are both positive | |||
| enclosure and interface | switch legends | ● |
● |
● |
switch legends may be printed (pad printing is common) or engraved; illuminated switches are frequently both engraved (negative) and filled (positive) |
| panel legend | ● |
● |
most legend is printed or ink-jetted, but legend may be engraved or applied as a patterned overall protective film |
In this table, a magenta dot indicates that the process is occasionally used, but is not the usual choice.
[ back to top ]