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Mechanical properties of metals

Any clip has to be working within its ‘elastic’ range, so that it reverts to its original form having been pressed into position. This means that we are looking for a material that obeys Hooke’s Law, as shown in Figure 1. Metals such as steel have such a linear stress-strain relationship with moderate levels of stress, so would be sufficiently ‘springy’ for this application. Aluminium on the other hand, has a stress-strain graph which shows a gradual curve, and no specific yield point. You would therefore expect that to use aluminium for a retention clip would create a part which mostly springs back, but remains slightly distorted.